SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the following technology of pumps. The trade leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as again demonstrates its market leadership in the field of clever and innovative solutions.
The same applies to the other trade truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the one considered one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. เกจวัดน้ำยาแอร์refco -based company is persistently growing its digital services and products with ambition and keenness. The pump manufacturer combines its digital solutions with the standard pump business to provide its prospects extra time for the essentials, reduce costs and simplify processes.
At the world honest for environmental applied sciences at the finish of May, worldwide trade visitors will expertise the premiere of a fully automated solution with built-in Industry four.zero features. The present premium mannequin vary SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches and so on. at the second are a thing of the previous in relation to upkeep. One click from a distant location and the stator is back in prime form. The range, which was developed on the premise of customer necessities, makes upkeep work much simpler and due to this fact helps to save heaps of time and costs. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is elevated and upkeep occasions are decreased to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep may be easily carried out by one individual. Suction or strain strains not must be removed. With an integrated retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the flow price is lowered due to put on and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the management room by way of analogue sign lines or digitally by way of various fieldbus methods. Quick access on website on the pump can be achieved by way of a management panel or through Bluetooth utilizing an app for Android and Apple tablets which would possibly be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time data from the monitoring service provide feedback on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance directions based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to allow predictive maintenance forecasting and identification of irregular situations. By combining completely different sensor information, guidelines could be created to set off alarms. For example, a reduced flow price at increased pump velocity in comparability with the pump’s particular person calibration curve would point out pump wear. This signifies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make extra accurate life cycle predictions for every pump sort based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system answer that combines some nice benefits of two pump technologies to transport highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as much as a thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this alternative to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes within the type of a package deal unit, which contains the pump, the dedicated control logic, as well as the polymer and, if desired, the compressed air elements. This pump may also be connected to the Connected Services of SEEPEX as an expansion.
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