SEEPEX 4.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the next technology of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main trade truthful for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership within the area of intelligent and innovative options.
The same applies to the other trade fair shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the only certainly one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital products and services with ambition and fervour. The pump producer combines its digital options with the traditional pump business to give its prospects extra time for the essentials, reduce prices and simplify processes.
At the world truthful for environmental technologies on the end of May, international trade guests will experience the premiere of a completely automated solution with built-in Industry four.zero features. The current premium mannequin range SCT AutoAdjust offers revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. are now a thing of the previous in terms of upkeep. One click from a remote location and the stator is back in prime form. The vary, which was developed on the basis of customer necessities, makes upkeep work a lot easier and due to this fact helps to save time and costs. Retensioning ensures constant pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is elevated and upkeep occasions are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that upkeep could be simply performed by one particular person. Suction or stress traces now not must be removed. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move rate is reduced as a outcome of wear and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room by way of analogue sign lines or digitally through varied fieldbus systems. Quick access on site on the pump can be achieved through a management panel or through Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be used for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time data from the monitoring service provide feedback on put on and tear or indicate that spare components are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance directions primarily based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic data to allow predictive maintenance forecasting and identification of irregular conditions. By combining completely different sensor data, guidelines may be created to set off alarms. For example, a lowered flow fee at increased pump speed in comparability with the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information additionally allows SEEPEX to make extra accurate life cycle predictions for every pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines the advantages of two pump applied sciences to move highly dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to one thousand meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal firms, this different to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. เกจวัดแรงดันน้ำ4หุน comes within the type of a bundle unit, which accommodates the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air elements. This pump can be connected to the Connected Services of SEEPEX as an enlargement.
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