SEEPEX 4.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the subsequent generation of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main commerce fair for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as once more demonstrates its market leadership within the subject of clever and innovative solutions.
The identical applies to the opposite trade honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the only one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital products and services with ambition and keenness. The pump manufacturer combines its digital solutions with the normal pump business to offer its clients extra time for the necessities, scale back costs and simplify processes.
At the world honest for environmental technologies at the finish of May, worldwide trade guests will experience the premiere of a totally automated resolution with integrated Industry 4.0 features. The present premium model vary SCT AutoAdjust presents revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. are actually a factor of the previous in relation to maintenance. One click from a distant location and the stator is again in top form. The vary, which was developed on the premise of buyer necessities, makes maintenance work much easier and subsequently helps to save tons of time and costs. Retensioning ensures fixed pumping capacity and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. เกจวัดแรงอัดกระบอกสูบ is increased and upkeep occasions are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are additionally considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that upkeep can be easily performed by one particular person. Suction or stress traces not need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the move price is reduced because of wear and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the necessity for any special tools. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room by way of analogue signal strains or digitally through various fieldbus systems. Quick entry on site on the pump may be achieved via a control panel or via Bluetooth utilizing an app for Android and Apple tablets which may be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be used for course of optimization. All collected information is stored reliably and securely in the cloud. The real-time data from the monitoring service provide feedback on wear and tear or point out that spare parts are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance directions based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical information to allow predictive upkeep forecasting and identification of irregular circumstances. By combining completely different sensor data, rules can be created to set off alarms. For example, a lowered circulate fee at increased pump speed compared to the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional course of changes are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump data additionally enables SEEPEX to make more accurate life cycle predictions for every pump kind based mostly on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its customized system answer that combines the advantages of two pump applied sciences to move highly dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs could be conveyed as much as 1000 meters to its destination using pulses of compressed air in the pipes. For disposal companies, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the type of a package unit, which incorporates the pump, the dedicated management logic, as properly as the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an expansion.
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