Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump belongings.
After SAM4 detected a developing fault on this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team discovered that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage services company selected Samotics to offer steady perception into the well being, performance and vitality efficiency of its sewage pumps as part of a pilot. But after early successes in the program, Northern Ireland Water now plans to roll out the SAM4 system to additional sites to additional explore all its capabilities throughout a wide range of pump varieties and processes.
Ensuring the well being of submerged pumps is vital to keep away from expensive, disruptive repairs and forestall damaging pollution occasions. But the remote areas of the assets can make it onerous to amass high-quality, high-frequency knowledge. SAM4 analyses the present and voltage signals of electric-driven motor systems using a method known as electrical signature analysis (ESA). Sensors are put in within the motor control cupboard, quite than on the pump itself, enabling reliable, distant seize of asset health knowledge. The system permits Northern Ireland Water to detect over 90% of creating failures as much as 5 months prematurely.
In the months following installation, Samotics detected creating faults in two pumps that might have resulted within the full failure of those belongings. Through early intervention, Northern Ireland Water efficiently resolved points and prevented estimated direct harm to the pumps of over £44,000. Northern Ireland Water also minimised the chance of potential air pollution occasions and their significant environmental impact.
“We chosen Samotics and its SAM4 technology as it’s straightforward to put in the hardware in our existing MCC panels, and because the SAM4 dashboard provides us with plenty of useful data,” said Paul Foley, M&E subject manager at Northern Ireland Water. “For เกจวัดแรงดันน้ำ , SAM4 dropped at my attention points with one of our submersible pumps located in a busy workplace carpark. This perception helped me to plan crews, concern notifications and permits, in addition to organise a 25-ton crane, which allowed us to carry and examine the pump at the most optimum time, minimising downtime and maintaining pump resilience.”
Samotics can be enabling Northern Ireland Water to track pump performance and efficiency in assist of its zero carbon strategy. Using SAM4’s real-time pump efficiency curve and power monitor, Northern Ireland Water can determine focused interventions that enhance vitality effectivity with a demonstrable return on investment. This includes optimising operational processes to mirror performance requirements and replacing pumps with extra efficient or appropriate models to comprehend cost-savings.
“SAM4 allowed me to build a CAPEX enterprise case using actual pump information,” said Foley. “This helped us select extra appropriate, energy-efficient pumps at our downside site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the team can now give attention to utilising real-time, data-driven insights to anticipate faults, enhance efficiency and cut back carbon emissions of submerged pumps, enabling long-term reliability and efficiency of its crucial infrastructure.”
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