A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a half of the Atlas Copco Specialty Rental division and a longtime leader in the subject of air, nitrogen, energy, circulate (pumps), steam boiler and lighting options, recently took a daring determination which has modified the best way its customer – and Rand Air – will approach future hires of an analogous nature.
Working in the petrochemical sector requires critical consideration to element, with absolute safety at all times imperative. When Rand-Air was approached by a long-standing customer on this sector for gear to clear a sulfuric acid pipeline certain for decommissioning, they approached the duty at hand in an revolutionary and agile method, developing with a unique answer from these previously applied.
“The project undertaken was unusual by nature. Our customer required using an air compressor which could perform optimally in a high-risk, unstable setting. We due to this fact decided that this particular challenge demanded a contemporary resolution – and a departure from the method in which by which it had previously been approached,” explains Rand-Air seasoned petrochemical industry sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether or not it be water or oil – due to its excessive volatility. Contaminants could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off venture. Rand-Air due to this fact took the decision to go together with the Class zero oil-free compressor as a end result of its production of high-quality, clean, oil-free, and completely dry compressed air.
เกจวัดแรงกด and analyses preceded this project, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew level of minus 40 levels,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this specific buyer had at all times used nitrogen to clear their pipelines. By offering the Class 0 oil-free air answer, Rand-Air was able to show that this was the higher answer in this case: in a place to offer a more environment friendly solution in a shorter time, and with significantly much less potential contamination or security threat.
Ultimate efficiency with multiple uses
The first pipeline clearing challenge utilizing oil-free air turned out to be so successful that the estimated five day compressor hire, was accomplished in only one. This unbelievable achievement further highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, four extra initiatives occurred in the course of the course of the 12 months, and one other is ready for October.
“Efficiency and air purity are the explanation that this particular compressor is the best and most viable answer for clearing pipelines,” says Lake. Compressors employed by the shopper this year include the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are able to be effective over super distances. For example, some of the pipeline initiatives have required air to be pumped by way of pipelines of between 2.5 kms to five kms. When compressing air over this distance, stress drops – which impacts the move. It is important that air is pumped into the tanks at beneath 4 Bar,” Lake explains.
Oil-free compressors have a quantity of makes use of. Customers normally only rent them for instrumentation, fermentation and aerating containers which are commonplace uses for these machines.
According to Lake, the fact that these compressors may additionally be utilized in applications corresponding to clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even capable of transferring an eighty ton transformer, due to its capability to explode industrial pillows that are then positioned beneath the heavy transformer and floated,” she remarks.
All other capabilities apart, essentially the most compelling purpose for the hire of the Class zero oil-free compressor was due to its capacity to supply clear, pure, contaminant-free dry air.
Making agility depend
Rand-Air attributes its high diploma of customer success and repeat enterprise to an around-the-clock service and strong staff effort: “We have made ourselves indispensable to so many customers, as a result of our extraordinarily high standards and substantial business experience. Whenever there is a need for rental gear, clients insist on utilizing our solutions and services – thanks to our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in plenty of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient solutions to customer’s operational needs.
“We are a staff which works together and helps one another no matter the task. Our technicians and workers are on name 24/7 to make sure customer support and help. We will all the time be prepared to go above and beyond for a customer, looking at their problems from contemporary angles, to search out them one of the best resolution potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
Shareg

Leave a Comment